plasma globe mod

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A few minutes with a utility knife took care of the plasma globe, and four self tapping screws held the inverter to the plastic base plate. I guess it should be pointed out here, don’t fool with the inverter when the power’s on.

Let’s take a minute and look at the globe itself. It’s just a glass envelope, but there’s an electrode in the center of the sphere, a neck to fit the sphere into a case, and a small nipple where the envelope was evacuated and sealed. The wire from the inverter fits up into the electrode in the center, but there’s no fastener–it just shoves into the tip. I left everything like that rather than fastening it together securely, so I had a way to remove everything (after all, I didn’t know whether my computer would start sparking like R2D2 after he got shot by that Jawa on Tatooine).

no comments on my hangnails please

looks like some antique quack medical device, doesn’t it?

I wanted a nice finished install, but I was too lazy to really build a proper enclosure for the inverter board. So I just grabbed a piece of acrylic sheet scrap and made a mounting bracket. I drilled small holes and used the self tapping screws included with the unit, then used velcro to hold the bracket in place in my case. I soldered a Molex passthrough onto the power leads, and put a bit of heatshrink tubing on for a tidy install.

a project box would have been better

The globe itself is around 80mm diameter, which is what made mew buy it in the first place. I didn’t have to drill a hole, but using a 3 inch holesaw in your bezel would give you a hole that is just slightly smaller than the diameter. I wanted to mount mine so that the equator of the globe was in the gap between my plastic bezel and the metal front of my chassis. A quick test fit showed me that it would work, but the globe had some play. I wanted a nice tight install, so I went back to the scrap bin for a piece of 1/4 inch acrylic sheet. I drilled a 3 inch round hole into it with a holesaw, trimmed it to size, then drilled mounting holes so that it would mount in the slot for my 80mm fan. The globe will sit proud of the bracket, but not slide out the front bezel hole because its diameter is a little too large.

Well, the quarter inch thickness didn’t get me a snug fit either, so I used nuts and a couple rubber washers to stand the bracket off the front chassis by another 3/16 inch or so.

no contact between the globe and the chassis

Now every part of the globe and its inverter were mounted touching plastic only. You may have seen the effect of touching the globe–it sort of draws the sparks to your finger. I didn’t want my chassis to attract the sparks at all. So a quick test fit with the bezel showed I had a nice snug fit, the globe was not under strain but it was not going anywhere.

the globe is clear, so you can see into the case

Everything was fitted nicely, and ready to test. I have a blue neon light in my case, but I shut it off for the first test. Anyhow, everything worked great, as you can see.

blue filaments with reddish ends, the classic plasma globe look.

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